Burgaflex is a global player in hydraulic and air-conditioning fittings and tubing. When it needed to protect its products during shipment for a multimillion dollar launch, Essentra (a global supplier) responded with a custom solution that kept their high-quality goods safe, eliminating unplanned costs.
The challenge
Burgaflex manufactures air conditioning hose assemblies for major OEMs. The rubber caps it was using to protect these during the shipping process regularly dislodged, causing product damage and contamination.
The solution
Essentra took the nice fittings of the mating applications from Burgaflex and went to work, with prototyping being crucial to ensuring the success. An initial 3D prototype was created, followed by extensive testing, submission of drawings and additional cap samples.
The final result was the delivery of nine different, custom, clear caps that sealed the O-ring groove, thread and hose from debris and moisture. Essentra recommended LDPE, a harder, denser material for stronger protection and effective shock absorption.
A retention feature also provided extra security during shipping. The clear colour of the caps allowed Burgaflex to see the O-ring, ensuring it was fitted correctly to allow safe delivery to their customers.
The result was:
Cost savings – Damage prevention in transit eliminated rejections
Productivity – Custom caps reduced waste
Tool efficiency
For more details, contact Essentra on T: 0845 758 5070; email: sales@essentracomponents.co.uk , or visit the Essentra website by clicking on this link.
